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How To Install A New Xbox 360 Wireless Controller Shell


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Guide Provided By: Gaming Generations
Estimated Time: 15Min - 30 Min
Experience Level: Beginner
Items Needed: T8h torx screwdriver & Phillips screwdriver
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1) Get all of your tools together. Note that you also need a phillips screwdriver (not pictured below).

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2) Take off the battery pack.

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3) Take out the 7 screws with your T8h controller opening tool.

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4) Don't forget there is a screw hidden under the bar code.

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5) Carefully remove the backside of the shell.

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6) Remove the controller board. Sometimes it is slightly stuck, simply push up on the thumb sticks and it should pop right off.

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7) Remove the 2 rubber pads.

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8) Take out the 2 screws holding down the D-Pad w/ your phillips screwdriver.

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9) Push in the tabs to release the D-Pad. I am going to use the original D-Pad in the new controller because it fits tighter than the pad that comes with the controller shell.

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10) Grab the 3 pieces shown below.

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11) Fit the RB/LB piece in like shown below.

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12) Put the sync piece in place.

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13) Push the sync piece down. If it does not want to stay try using a small piece of clear tape or a very tiny amount of super glue.

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14) Put the piece you just assembled in place on the controller as shown below.

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15) We are half way done!

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16) Put the D-Pad holder in place.

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17) Snap in the D-Pad front piece and screw it back in place.

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18) Put the 2 screws back in using your phillips screwdriver.

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19) Grab your button set.

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20) I am going to use the original guide button from the original controller because in my mind it looks better than the piece that comes with the controller shell.

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21) Put the "Guide Button Holder" in place.

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22) Put the guide button in place.

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23) Put the rest of your buttons in.

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24) Put the 2 rubber pads on.

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25) Put the bottom connector piece on as shown below.

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26) Now it's time to replace the RT & LT pieces. This step is optional. If you wish to skip this step skip to number 34.

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27) Gently un-snap the piece shown below.

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28) Un-snap the piece more by pulling back and remove the button.

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29) Put your controller opening tool underneath the piece shown below to help hold it up.

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30) Line up the spring inside of the trigger and push it back in.

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31) Snap the piece back in place.

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32) Push down on the piece to make sure it is in good working order.

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33) Repeat to the other side and you are done w/ the triggers.

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34) Now it's time to replace the thumb sticks. This step is optional as well. If you wish to skip this step move onto number 38.

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35) Gently pull up on the thumb stick.

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36) Push the new thumb stick in place. Make sure it is pushed down all the way.

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37) The thumb sticks should now be installed.

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38) Put the controller board back in the shell like shown below. This can be tricky, just make sure the RB, LB & sync buttons are all lined up correctly. If your having difficulties, take your time and you'll get it eventually.

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39) Put the rumble packs back in place.

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40) Put the bottom shell back on.

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41) Screw the shell back together using the 7 new phillips screws you received with the shell. If you did not get any screws, just use the screws from the original controller. Be sure not to over tighten them. Make sure the RB, LB & sync buttons all work correctly. If they do not want to click down, remove the screws and line everything up again. If you are having problems w/ the RB & LB pieces, you can shave a few pieces down, view the next few steps to learn this process.

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42) Note: Only do steps 42-44 if you are having issues w/ the LB & RB buttons. Below shows the pieces that need to get shaved off on the controller shell.

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43) Use a small sturdy pocket knife or exacto knife to shave these pieces off. You can even use a pliers and tear away at them, they come off very easily.

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44) Here is what the controller should look like now w/ that piece shaved off.

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44) Shave off both sides and the LB and RB should work just fine!

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That was easy!

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